Lighting industry
Get high-quality manufacturing services for your custom lighting industry prototypes and production parts. Launch products faster, reduce risks, and streamline production processes with on-demand production at competitive prices.
- Production-grade products
- ISO 9001:2015 certified
- 24/7 engineering support
One-stop Service Manufacturer from Mold Production to Die Casting to Machining to Surface Treatment
Aluminum alloy die-casting density is lower than 2.56.4g/cm, weight is lighter than zinc alloy 6.4g/cm, aluminum alloy structure strength is still very good, most of the lighting will use aluminum alloy die-casting plus surface treatment powder coating, with the installation of LED lamps and internal electronic components and heat dissipation structure to produce lighting products, die-casting lighting is still the main consideration of the integrated technology will be used on a large scale.
Die-casting is most frequently used in the lighting shell and heat sink part, basically most of the lighting is made by die-casting to make this type of shell.
Why choose JIAYUAN?
ISO certified
JIAYUAN is an ISO9001-2015 certified manufacturer that can guarantee top quality parts in an industry that demands rigorous consistency and quality control.
Huge production capacity
We can fulfill orders of virtually any size.
Range of services
As an equivalent parts shop and digital manufacturing expert, we provide CNC machining and manufacturing technology and services.
Easy quotation system
Our engineers will review your designs immediately to provide a fast and accurate quotation for the project.
Skilled and experienced
We have been manufacturing automotive parts for over a decade and our skilled engineers know how to get the best outcomes from your designs.
Short lead time
Our extensive facilities and partner network allows us to fulfill orders quickly, no matter the quantity or complexity.
What kind of Lighting parts can we make?
Most of the common surface treatment is powder coating, powder coating needs to be divided into two colors, white and black, white is more difficult to do, and the surface treatment is the highest level of salt spray requirements for street lamps and explosion-proof lamps for marine operations, which need more than 500 hours.
For indoor lighting, Apple also tries to send to Zhongshan high-class lighting factory to make light shells, which is almost a clean workshop, and then the surface requirements are very high for Apple headquarters office building.
Some of the light housings require electroplating treatment, which by nature has a high defect rate.
Die casting lamp shells are also used as part of the role of the heat sink, because the lamps in the use of the process of heat generation needs to be excluded from the lamp outside, die casting heat sink is a good choice, basically Huawei communication base station shells are similar design, the main purpose of the heat conduction.
- Light fixture changer
- Light adapter
- Light box
- Light housing
- Light base
- Light sensor
Lighting Part Gallery
FAQ
First of all, customers need to send 3d, 2d drawings need to specify the material and precision requirements of our engineers can be carried out on the product molds and processing costs of the quotation. quotation usually takes 1 day because the main engineering and the boss on this side to review the quotation. Once the quote is confirmed, we can enter the engineering communication.
We provide a detailed DFM to ensure that subsequent problems can be minimized, firstly for thickness and chamfering corrections, then for mold pulling or structure that is not conducive to flow resulting in sand holes, skinning, cold segregation, as well as communication on the accuracy of the mounting position.
After confirming the DFM, we will start the molding process.
1:Drilling and tapping by milling machine or deep hole drilling.
2: CNC roughing
3: Hardening 46-48° (hardness depends on the size)
4: Fine milling to hit the right angle
5: CNC finishing
6: EDM discharge
7: CMM three-dimensional measurement (no three-dimensional can height ruler check)
8: Mold saving
9.Assembly
Temperature of the furnace → lifting the mold into the mold → locking the mold slot → locking the screw holes of the tie rods → connecting the oil pipe to the slider cylinder → adjusting the base action without error or interference → connecting the oil and water circuits → the temperature of the mold is determined → checking the PQ square diagram to adjust the pressure and punch speed
→Trial mold 100PCS→No obvious defects on the surface of the mold.
Scrape the cape burr→CNC processing→drilling and tapping→polishing and grinding→powder spraying surface treatment→sending samples to customers to confirm the samples→signing sample card→both sides confirm the sample board→conducting trial production→shipping to customers.